For many manufacturers, compressed air is one of the most essential utilities on site. As production increases, so does the demand for reliable, clean, and cost-effective compressed air. That is why upgrading to an energy efficient air compressor can make such a significant difference.
Avelair has recently installed a new VSD 22 Integra compressor for a growing manufacturer in the plastics sector. The business produces specialist protective packaging solutions and relies heavily on compressed air throughout its production process. As output expanded, the customer needed more air capacity while also keeping energy usage under control.
Their original system was an Avelair EVO 15 fixed speed compressor, which had served them well during the earlier stages of growth. However, as demand increased, the fixed speed machine was no longer the most efficient solution for their changing air requirements.
To better understand the site’s usage, a full data log was carried out on the existing compressor. The results showed clear fluctuations in air demand across the working day, highlighting a strong opportunity for energy savings with a variable speed solution. Based on this data, the customer upgraded to an Avelair VSD 22 Integra, a highly energy efficient air compressor designed to match output to demand and reduce wasted power.
This new system features variable speed technology combined with a premium WEG IE4 motor, helping to deliver excellent efficiency and lower running costs. Unlike a fixed speed compressor, which runs at full speed regardless of demand, a variable speed compressor adjusts its output automatically. This means the customer only uses the energy they actually need.
The plug-and-play Integra design also offered major benefits for installation and day-to-day operation. With an integrated refrigerant dryer and filtration, the system provides clean and dry compressed air from one compact package. This not only saves space but also simplifies installation and ensures the compressed air quality needed for reliable production.
For expanding manufacturers, choosing the right compressor is not just about meeting today’s demand. It is about investing in a solution that supports future growth while reducing energy costs. In this case, the move from a fixed speed EVO 15 to a VSD 22 Integra energy efficient air compressor has given the customer increased capacity, improved air quality, and the potential for substantial long-term savings.
If your business is growing and your compressed air demand is changing, Avelair can help you identify the most efficient solution for your site – just contact the team on 01359 272828.