Overview
Client: Green Recycling
Location: Maldon, Essex
Industry: Sustainable waste management and recycling
Solution: Three 55kW Avelair fixed and variable speed air compressors with an intelligent control system
Green Recycling, a leading waste management company in Maldon, Essex, required a robust and energy-efficient compressed air system to support the expansion of its automated recycling plant. Avelair delivered a tailored solution designed to maximise efficiency, reduce energy consumption and ensure reliable performance across the site.
The challenge
As part of a major investment in automated recycling technology, Green Recycling needed:
- A dependable supply of compressed air to power new automated equipment
- Reduced energy costs in line with sustainability objectives
- Improved system efficiency without disrupting operations
- A future-proof solution to support continued growth in Essex
Compressed air is critical to automated sorting and processing systems. Any fluctuation in supply can impact productivity and increase operational costs. The business required a partner capable of delivering both performance and environmental responsibility.
The solution – 55kW air compressors with intelligent control
Avelair installed three 55kW air compressors – a combination of fixed speed and Variable Speed Drive (VSD) units – managed by an intelligent central controller.
Key features of the system:
- Variable Speed Drive technology – Automatically adjusts motor speed to match air demand, minimising wasted energy
- Intelligent compressor management – Optimises performance across all units
- Energy-efficient design – Reduces electricity consumption and operating costs
- Full compressor redundancy – ensures full plant reliability
This advanced compressed air system ensures consistent air flow across the Maldon facility while maintaining peak efficiency.
The results
Enhanced operational efficiency
The new system provides a stable and responsive compressed air supply, enabling Green Recycling’s automated recycling lines to operate at maximum productivity.
Lower energy consumption
The VSD technology significantly reduces unnecessary power usage, cutting running costs and improving overall energy performance.
Reduced carbon footprint
By installing high-efficiency air compressors in Essex, Green Recycling has lowered its environmental impact, supporting its long-term sustainability goals.
Improved reliability
The intelligent control system ensures consistent pressure and output, preventing downtime and safeguarding plant performance.
Supporting sustainable waste management in Essex
This project demonstrates how modern compressed air systems can transform industrial operations. By partnering with Avelair, Green Recycling has strengthened its position as a forward-thinking recycling provider in Maldon and across Essex.
The installation reinforces Avelair’s reputation as a trusted supplier of industrial air compressors in Essex, delivering reliable, energy-efficient solutions tailored to local businesses.
Looking for air compressors in Essex?
If your business requires energy-efficient, high-performance compressed air systems in Essex, Avelair provides expert design, installation and ongoing support.
Contact our team on 01359 272828 or enquire via our contact form to discuss your requirements.
Posted on:
February 25th 2026