Overview
Client: Grain packaging company
Location: Cambridgeshire
Industry: Food and agricultural packaging
Solution: 37kW Avelair VSD air compressor with frost protection, desiccant dryer and condensate management system
A grain packaging business in Cambridgeshire required a reliable, energy-efficient compressed air system capable of operating in exposed ambient conditions. With increased production demand forecast and winter reliability a key concern, Avelair delivered a fully turnkey installation designed for long-term performance.
The challenge
The client’s compressed air system was:
- Exposed to outdoor and fluctuating temperatures
- At risk of moisture-related freezing during winter
- Expected to support rising air demand
- Required to meet food-industry reliability standards
Moisture in compressed air systems can cause serious operational issues, particularly in colder months where valves and pipework are vulnerable to freezing. At the same time, the business needed a solution that would remain efficient as demand increased.
The solution – reliable, future-proof compressed air design
Following a full site assessment, Avelair supplied and installed a complete turnkey system centred around the Avelair 37kW Variable Speed Drive (VSD) air compressor.
Core components of the installation:
- 37kW VSD rotary screw compressor – Automatically adjusts output to match air demand, ensuring the client only pays for the air used
- Frost protection kit – Safeguards performance in low ambient temperatures
- Desiccant dryer with dewpoint dependent switching – Maintains consistently dry air while optimising energy efficiency
- Condensate management system – Treats contaminated condensate in line with environmental regulations
The desiccant dryer ensures moisture is removed from the compressed air supply year-round. Dewpoint dependent switching further improves efficiency by only operating at full capacity when required.
The results
Year-round reliability
The frost protection system and desiccant drying technology protect against winter freezing risks, ensuring uninterrupted production.
Energy-efficient operation
The VSD compressor adapts to real-time demand, reducing wasted energy and improving operational efficiency.
Environmental compliance
The integrated condensate management system separates oil and contaminants from water, allowing compliant disposal and protecting the environment.
Long-term value
Although the initial capital investment was higher than alternative tenders, the efficiency gains and reliability improvements deliver rapid return on investment through reduced downtime and lower energy costs.
Turnkey air compressor installations in Cambridgeshire and East Anglia
This project highlights Avelair’s capability to design and install complete compressed air systems across Cambridgeshire. From energy-efficient VSD air compressors to advanced air treatment and compliance solutions, every installation is tailored for performance and longevity.
Looking for air compressors in Cambridgeshire?
If your business requires a reliable, efficient compressed air system built for demanding environments, Avelair provides expert consultancy, supply and installation throughout East Anglia.
Contact our team on 01359 272828 or email info@avelair.co.uk to discuss your requirements.
Posted on:
February 25th 2026